IoT for production performance monitoring & maintenance management for Gasparini

Sector
Manufacturing
Area
Machinery Production

Gasparini Industries is an Italian company founded in 1975 and, for over 45 years, has specialized in the production of press brakes and guillotine shears, for the sheet metal working sector.

Gasparini is a well-established and dynamic company, constantly seeking innovative and cutting-edge solutions tailored to its customers’ needs.

CUSTOMER NEEDS

Gasparini’s idea was to have a tool that would achieve two main goals:

  1. End-customer side, to be able to give more information about the use and performance of Gasparini’s machines, particularly to operators, by collecting and analyzing data from the machines in real time and presenting it in a simple and easily usable way by the operators themselves;
  2. Company side, to be able to constantly visualize the actual data and performance of the utilization of the machines sold to enable value-based after-sales services, engaging the end customer in advance.

Some of the benefits achieved through the implementation of Gasparini's IoT Platform

This production performance monitoring and maintenance management service platform is an Industrial IoT ecosystem that integrates and optimizes the performance of production assets through real-time communication of machines, sensors, and hardware and software systems.

FOR THE END CUSTOMER

  • Continuous monitoring of all machine trends, energy consumption and downtime
  • Detection and recording of activities performed by operators
  • Prediction of incorrect bends with AI
  • Monitoring of individual asset or entire plant remotely
  • Enabling 4.0 and 5.0 incentives

FOR GASPARINI (OEM)

  • Digital ready machines, natively set up for data and information management
  • Centralized monitoring of individual customer assets and plants
  • Activation of proactive support and maintenance services
  • Increased after-sales services

KPIs

  • New after-sales services activated
  • Reduction in downtime
  • Reduction in the number of interventions to be made at the customer’s premises
  • Reduced time spent by technicians at the customer’s premises
  • Increased production efficiency and quality

ACCESS THE CASE STUDY WITH JUST ONE CLICK

Learn all the details of the IoT Platform developed with Gasparini.

[…] Together, we created G4Factory, an IoT platform that offers different modules to differentially support various operators, from the less experienced to the more experienced, from maintenance workers to plant managers.

G4Factory is a scalable platform that is always up-to-date and completely independent of machine obsolescence, enabling real-time monitoring, management and analysis of production data, improving the efficiency and quality of the bending process.

Alberto Fedalto
ICT & Digital Transformation Manager, Gasparini Industries
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