RealSiGHT: Plant Management Platform with AI

Business area: Big Data & Analytics

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RealSiGHT: Plant Management Platform with AI

RealSiGHT is the Industrial IoT & Analytics Platform which processes and manages real-time plant data, with the aim of govern the entire production process with AI.

The solution integrates 100 percent with systems already in the company (PLCs, process control systems, MES, ERP, but also with custom solutions), avoiding the need for new technology.

RealSiGHT processes and manages data from machine sensors, control and management systems in real-time with the goal of intelligently governing the entire production process.

Artificial Intelligence algorithms built into the platform form the basis of a tool that can support plant stakeholders in optimizing production and quality, making maintenance activities more efficient and reducing costs.

Leverage AI algorithms and find correlations between events and process parameters to start producing better and not more, all with RealSiGHT!

PROCESS CONTROL

Provides real-time key information on production performance through line analysis KPIs. It has statistical tools capable of analyzing increasing and varying volumes of data to improve production processes.

MAINTENANCE PLANNING

It monitors the optimal level of machine performance, scheduling the routine and extraordinary maintenance plan in order to prevent breakdowns, stoppages and delays in production but also the overuse of some lines due to incorrect settings.

ENERGY MONITORING

It analyzes energy consumption against current production, highlighting anomalies, energy inefficiencies and waste, reducing costs and helping to understand how best to manage energy supply contracts without overruns.

QUALITY CONTROL MANAGEMENT

Identifies production defects and their causes. Enables rapid intervention in the case of anomalies, ensuring better product quality for increasing end-customer satisfaction.

RealSiGHT provides a single integrated in-house tool for all major factory key-users:

PRODUCTION MANAGER

It can identify the optimal set-ups that can ensure maximum production performance of the entire plant, being able to replicate or reset them if similar production orders reoccur.

MAINTENANCE MANAGER

It has a reporting tool with valuable indicators on failures, interventions and remedial procedures as well as the ability to understand how best to exploit the potential of each asset while avoiding overuse and subsequent breakdown.

ENERGY MANAGER

It has a tool to analyze daily consumption and the variables that impact it. Penalties and additional charges due to overruns in consumption agreed with the energy supplier can thus be avoided.

QUALITY MANAGER

It has full control of the production chain to identify: the presence and reason for defects, the possibility that an abnormal pattern is about to occur (even in a preventive way) that will lead to defects and, therefore, go to correct it.

Harness the potential of the data generated by your plant to achieve multiple benefits.

Turn your data into knowledge and get a smart plant

MONITORING

Monitor overall and specific production performance by identifying optimal set-ups

CORPORATE KNOW-HOW

Distribute business know-how evenly among the various operators

QUALITY

Contribute to the improvement of finished product quality by building customer loyalty

MAINTENANCE

Decrease downtime by planning routine maintenance

PROACTIVE MAINTENANCE

Analyze correlations between process variables and downtime

ENERGY CONSUMPTION

Monitor and make efficient energy consumption related to the production process

RealSiGHT: a success story

Digitalizing the entire production process with RealSiGHT helps company to reach concrete advantages in a short period of time. Volteco has observed more qualitative and quantitative performance in aspects such as:

+ 30 % quality of products
– 37 % production waste

The organization now is able to react in advance and perfectly manage all the aspects of product quality and maintenance. Doing so, the entire production process is faster taking advantages from plant datas and informations.

Plant governance: AI platform for Volteco

RealSiGHT's architecture is open and flexible!

RealSiGHT is simple and flexible, designed for use on on-premise servers, cloud platforms or hybrid architectures.

Unlock the power of data with AI and IIoT in the platform and see how easy it is:

Gain greater insights into the production process;
Identify correlations between events and process parameters;
Anticipate abnormal and/or detrimental behaviors to product quality;
Improve production performance and quality.

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