Quality control: detect product defects on the production line
Guarantee quality control through the accurate and real-time analysis of your surfaces with complex patterns and textures, where the traditional approach is impossible, through the use of Artificial Intelligence techniques applied to Machine Vision.
Excellence comes from quality, and beanTech, thanks to its Artificial Intelligence professionals, has developed Machine Vision systems capable of meeting the process constraints and quality requirements of the industrial sector.
The success of “Made in Italy” is, today more than ever, inextricably linked to high quality products, capable of keeping Italy’s image high abroad.
To guarantee these high standards, we provide the skills of technicians specialized in AI and Machine Vision, the experience gained in multiple projects, and constantly cutting-edge hardware and software technology.
What do you gain from in-line quality control? All the benefits for your business to speed up and make production more efficient:
The quality control systems allow for 100% production verification, eliminating the subjectivity of the analysis and guaranteeing the end customer a product that complies with the requests.
LABELS AND BARCODE
The system is able to: check the positioning of labels in the packaging and the compliance of any text and information required by law (such as, for example, the lot or expiration date); check the presence/absence of the correct barcode.
The system can check the regularity of the packaging (presence/absence of scratches, cracks, dents), conformity of the pre-packaged product and the packaging as a whole by detecting different parameters than those set and automatically identifying: area, length and size of the defect compared to the theoretical parameter.
FINAL ASSEMBLY CONFORMITY
The system, through a smart-camera mounted on a cobot, performs visual inspection directly on the line verifying that the assembled product contains all the necessary parts for product compliance. The solution, together with the presence of the human operator, leads to accuracy close to 100%.
SURFACE SHAPE AND FILLING
The solution verifies: the macro surface aspects that impact the final quality of the product (such as presence and/or absence of burn marks); the shape of the product and that the perimeter of the product does not protrude from the package prior to packaging; the filling consistent with “preset recipes”
The solution, through a camera at the edge of the line, verifies that the filling of the contents inside a package conforms to the preset quantities. If it detects a shortage or surplus, it reports the error so that the operator can remove the failed piece from the line.
DEFECT COUNTING AND REPORTING
Verification of product characteristics and any product anomalies that compromise product quality and end-customer satisfaction. Non-contact real-time quality control is followed by automation to eject unsuitable products without requiring any human intervention, reaching an accuracy of 99.99%.
Monitor the entire production, ON LINE and IN REAL TIME, integrating quality control systems with advanced Artificial Intelligence algorithms.
The right partner for you
Thanks to the use of advanced AI and Machine Vision techniques, we guarantee accurate quality control, with respect to surface defects, dimensional verification and the presence/positioning of the various elements.
In addition to our know-how as a system integrator in the IoT field and unique partner in the data supply chain, we also provide the experience of our industrial technological partners.
Check out these success stories.